AGIE CHARMILLES FORM 20 Die sinking edm machine was manufactured in 2008 by Agie Charmilles. It is equipped with interactive numerical control with the Windows system, which enables machining in four axes (X, Y, Z, C). The machine is equipped with an integrated C-axis and electrode changer. The X, Y, Z axis travel range is 350 mm, 250 mm, 250 mm, respectively, and the C axis rotation speed is in the range of 0-55 rpm. The machine allows for processing a detail with a maximum weight of 200 kg and dimensions of 800x500x265 mm. The axis positioning accuracy is 5 um. The cutter has a work table with dimensions of 630×400 mm and a tank of 955x540x350 mm. The capacity of the dielectric is 160 l, and its level is in the range of 0-305 mm. The machine is equipped with a APG FORM generator with a maximum capacity of 750 mm3 / min. Additionally, the equipment includes, among others, a plastic kerosene filter H15 475/1 and a kerosene filter in a metal casing H15 190/6.
The electrovarian worked 1027 h, until the system reinstalling + 34 h after reinstalling. The machine is complete. The menu has in Polish (it is possible to change to: English, French, Italian, German, Spanish, Portuguese, Dutch, Danish, Czech, Russian, Japanese, Korean, Hungarian). Along with the machine, additional tooling for 3D head (including sleeves, measuring probe, etc., as in the picture) and complete technical documentation and schemes are offered.
Technical parameters of the AGIE CHARMILLES FORM 20 Die sinking EDM machine
– working hours: 1027 h (+34 h after reinstallation)
– working table size: 630 x 400 mm
– maximum table load: 200 kg
– tank size: 955 x 540 x 350 mm
– maximum size of a detail: 800 x 500 x 265 mm
– X, Y, Z working shifts: 350 x 250 x 250 mm
– C axis rotation speed (integrated C axis): 0-55 rpm
– maximum weight of the electrode without C axis: 50 kg
– max./min. Z axis position: 480/230 mm
– positioning accuracy: 5 um
– number of T-slots: 4 pcs.
– distance between grooves: 100 mm
– distance from the floor to the table surface: 900 mm
– dielectric level: 0-305 mm
– dielectric capacity: 160 l
– working tank door width: 830 mm
– maximum weight of an electrode with automatic clamping: 50 kg
– number of electrode changer positions: 4
– maximum size of the electrode: 75 mm
– maximum electrode length: 280 mm
– maximum weight of the electrode in the socket: 5 kg
– total weight of the electrodes: 20 kg
– voltage: 3 x 380 V / 400 V + – 10%, 50-60 Hz (50 Hz standard)
– dimensions of the control cabinet (length x width x height): 750 x 900 x 1915 mm
– weight of the control cabinet: 300 kg
– machine dimensions (length x width x height): 1300 x 1850 x 2500 mm
– total weight without dielectric: 2000 kg
– occupied area: 3000 x 3500 mm
Description of the APG FORM generator
– standard technologies: copper / steel, copper / aluminum, copper-tungsten / carbide, graphite / steel
– adaptation of machining parameters to working conditions: automatic ACC / ACO
– automatic technology selection: AEP (Automatic Erosion Programming)
– process supervision system for the highest efficiency: AGIE APG Fuzzy
– accurate mapping and preparation of a homogeneous surface in the process: UNIGAP automatic
– frontal and lateral undersize compensation: GAP automatic
– user technology database: User-Technology
– polarity: variable
– polishing: AGIEBRILL
– spraying and suction: through the electrode and external
Unit of the dielectric
– capacity: 270 l
– number of paper filters: 2 pcs.
– filtration accuracy: 3-5 um
– durability of filters: 40 h at 32 A.
Cool
– integrated heat exchanger for control
– integrated heat exchanger for the dielectric
– integrated water cooler
Service
– remote control to operate the X / Y / Z / C / axes and main functions and preparation of processing: JOGBOX with LCD display
Operator interface
– control unit: 15 ”LCD panel, mouse
– operating system: CNC interactive, Windows
– CPU: Pentium multiprocessor
– hard disk:> 200GB HD, 512 MBRam
– servo control axes: X / Y / Z / C
– units: mm / inch
– measurement mode: absolute and incremental
Features of the AGIE CHARMILLES FORM 20 drill bit
– programming unit in the X / Y / Z / C axes: 0.001 mm
– visualization of machining parameters: graphic display (current, machining stability, speed and depth)
– programming: Automatic – Automatic Erosion Programming (AEP), intuitive programming via icons, automatic storage
– programming the orbiting method by specifying: vector, 2D / 3D vector, circular orbiting, spherical
– spray pressure and suction: manual adjustments
– user manual for integration with the control
– machining and positioning simulation: checking programs without erosion
– available languages: EN, DE, CN, CZ, DK, ES, FR, IT, KR, JP, NL, PL, PT, RU
– peripherals: USB; CD-ROM
– external interfaces: 1 x RS232C; 1 x parallel; 1 x LAN; 2 x USB
AGIE CHARMILLES FORM 20 EDM equipment
– dielectric 410 l
– plastic filter for kerosene H15 475/1
– kerosene filter in a metal housing H15 190/6
– Technical Documentation
– tooling for 3D head – sleeves, measuring probe, etc. (as pictured)