AGIE CHARMILLES ROBOFIL 440 CC Wire EDM

AGIE CHARMILLES ROBOFIL 440 CC Wire EDM was manufactured in 2005 in Switzerland. It is equipped with numerical control with Windows XP system, which enables machining in five axes (X, Y, Z, U, V). The X, Y and Z axis travel range is 550 mm, 350 mm and 400 mm, respectively, and the axis movement speed is in the range of 0-900 mm / min. The cone has an angle of 30 degrees and a height of 400 mm. The bead core allows you to process an object with a maximum weight of 1500 kg and dimensions of 1200x700x400 mm. The total capacity of the dielectric, i.e. deionized water, is 1,200 l and its flow is automatically regulated. The cutter is equipped with a fast CleanCut generator, which protects against the electrolytic effect throughout the entire stage, from roughing to finishing. It provides a cutting speed of 400 mm2 / min and guarantees a minimum surface roughness of 0.2 µm.

Technical parameters of the AGIE CHARMILLES ROBOFIL 440 CC wire EDM machine

– X / Y / Z axis travel: 550/350/400 mm
– U / V travel: 550/350 mm
– cone angle / height: + – 30/400 degrees / mm
– motion measurement system: measuring rulers
– XYUVZ measurement resolution: 0.5 um
– axis speed: 0… 900 mm / min
– anti-collision protection for axes: X, Y, U, V, Z
– type of processing: submerged wire cutting
– dimensions of the complete equipment (width x depth x height): 2600 x 2810 x 2080 mm
– weight of the tank without dielectric: 400 kg
– total weight of the equipment without dielectric: 3250 kg
– total weight of equipment with a dielectric: 4,450 kg

Workspace
– type: cabin with 1 hinged door
– max. workpiece dimensions (width x depth x height): 1200 x 700 x 400 mm
– max. workpiece weight: 1500 kg
– dielectric level min./max. : 0/435 mm
– dielectric level adjustment: automatic

Rinsing
– programmable pressure levels: 4
– injection pressure, upper nozzle: 2/4/8/13 bar
– injection pressure, lower nozzle: 2/4/8/13 bar

Electrode / wire
– standard wire guides: 0.25 mm
– programmable wire unwinding speed: 0.5… 15 m / min
– programmable wire pull: 0.3… 2.5 daN
– automatic cable threading: 0.1 / 0.2 / 0.25 / 0.3 mm
– min. Pre-hole diameter for automatic tapping: 0.8 mm
– max. Height for automatic threading with 0.25 mm wire: 300 mm
– permissible weights and types of rolls: 1.6 (K100) / 3.5 (K125) / 6 (K160) 8 kg (according to DIN standards) or 3 (P3) / 5 (P5) kg (according to JIS standards)

Dielectric
– type: deionized water
– total dielectric volume: 1200 l
– filter cartridges: 4
– deionization bottle: 1
– total volume of deionization resin: 20 l

Cooling the dielectric
– type: water / water exchanger

Fast CleanCut generator
– two-source generator ISOPULSE: FI 240 SL / FI 240 SLP / FI 440 SL / FI 440 SLP
– protection against electrolytic effect: from roughing to finishing
– cutting speed: 400 mm2 / min
– minimum finish (surface roughness): 0.20 um Ra

Numerical control
– screen: TFT 12 ”
– available languages: French, English, German, Italian, Spanish
– User memory capacity: 6 Gb
– operating system: Windows XP
– data selection: touch screen
– keyboard: alphanumeric PC
– CD-ROM: standard
– Ethernet port, USB: standard
– parallel port: standard
– remote control: standard

Electricity
– three-phase input voltage: 400 V
– mains frequency (2 versions): 50 or 60 Hz
– power factor: 0.8
– total installed power: 10 kVA
– acceptable fluctuations: + -10%
– allowable micro-interruptions: 4 ms

Air supply
– pressure: 6… 7 bar
– minimum flow: 150 l / min

Permissible environmental conditions
– temperature for optimal accuracy: 20 + -1 ° C
– device operating temperature: 15… 30 C
– permissible relative humidity: 40… 80%
– max. machine sound emission (equivalent continuous level of the weighted sound pressure at the workplace): 76 dB
– thermal stabilization time: 3h
– degree of protection of electrical equipment: IP 43

List of main options
– 12 kVA autotransformer (voltage: 204 V, 220 V, 240 V, 380 V, 400 V, 420 V, 440 V, 480 V, 575 V)
– dielectric cooler, 50 Hz (thermogamma)
– dielectric cooler, 60 Hz (thermogamma)
– auxiliary functions M
– a set of 0.1 mm in diameter