FOAMplus EZ100 foam packaging system

FOAMplus EZ100 foam packaging system was built in 2014 in Germany by Storopack Deutschland GmbH + Co.KG. The machine is designed for the production of lightweight and durable protective packaging that effectively protect products during transport. These elements are produced directly at the packaging station by using polyurethane foam. STOROPACK FOAMplus produces the foam by mixing two chemical components. The chemical components “A” and “B” are taken from the barrels by means of two electric pumps and further transported by flexible hoses to the dispenser. After application, the material increases in volume by up to 250 times, precisely adapting to the shape of the product to be protected. The operation of the machine is managed by a microprocessor control system with an easy-to-read LCD display, which is responsible for controlling the most important parameters and ensuring safe operation. The FOAMplus EZ 100 foam packaging machine weighs 100 kg.

The STOROPACK FOAMplus EZ-100 is fully complete and consists of the following components:
1. Dosing system designed to take chemical materials ‘A’ and ‘B’ from the barrels to the polyurethane foam making system. It consists of:
– volumetric pump with gear wheel
– electric motor
– pressure transformer
– pressure control valves
– pressure safety valves
– protective seal for chemical materials/ surroundings

2. Chemical line, that is, the flexible hoses by which chemical materials “A” and “B” are transported from the dispensing system to the polyurethane foam making system. It consists of:
– PCFE-based flexible hoses in an oxidised sheath
– heating by means of a heating strand in a robust material, insulated in PCFE
– temperature measuring probe

3. Polyurethane foam making system designed to make foam by mixing chemical materials ‘A’ and ‘B’. It consists of:
– self-cleaning mixing inserts
– valve-opening system for the mixing inserts with self-lubricating system
– rotary tube connections
– oxidised steel filter

4. Control system, that is, all electrical and electronic equipment designed to control and programming of the machine. It consists of:
– a backlit LCD display with 4 rows and 20 lines
– control board
– electrical switchboard in the centre of the machine: counter, electrical supply, control card, motor and safety device

Technical specifications of the FOAMplus EZ100 polyurethane foam dispensing machine

• full technical documentation in Polish
• installed power: 11 kVA
• current protection: 16 A
• power supply: 3x 400 V; 50 Hz
• ambient temperature: +15°C/+30°C
• air humidity (at 30°C): <60%
• noise level: <70 dB(A)
• machine dimensions (L x W x H): 600 x 265 x 1425 mm
• machine base with bar dimensions (L x W x H): 1300 x 1180 x 2700 mm
• weight of the FOAMplus EZ100 machine: 100 kg