ITALMEC TSR 300/1+6 wire drawing line

ITALMEC TSR 300/1+6 wire drawing line was built in 2020 in Poland by EJP Italmec Sp. z o.o. The purpose of the line is to reduce the diameter of various types of wire, i.e. steel wire or welding wire, by pulling it through a series of rollers. This process is performed fully automatically, thanks to the use of two additional devices – a wire pay-off and a wire coiler.

The wire drawing line consists of the following parts:
1. ITALMEC TSR 300/1+6 wire drawing machine
2. ITALMEC SB2C vertical static wire pay-off with compensator
3. ITALMEC AHSC 30 horizontal static wire coiler

The ITALMEC wire pay-off with rotating arm precisely unwinds material from spools, coils or racks towards the drawing machine without stopping it. It is equipped with a special device that stops the machine in case of wire breakage and a compensator that accumulates the amount of wire necessary to stop the machine without wire breakage when a knot is detected. After each reduction, the wire is wound onto one of seven drums. The finished product with the reduced diameter is confectioned directly onto a carousel or stand.

Technical data of the individual parts of the ITALMEC TSR 300/1+6 wire drawing line

Dry drawing machine

• year of manufacture: 2020
• material type: low and high carbon steel wire, CO2 welding wire, sub arc wire, flux cored wire
• number of drums: 7
• maximum inlet wire diameter: 2.5 mm
• maximum outlet wire diameter: 1 mm
• capstan diameter: 300 mm
• sensor control and dancer arm control
• safety protection in accordance with current standards

Vertical wire pay-off

• year of manufacture: 2020
• wire diameter range: 1-3.5 mm
• maximum external diameter of spool, coil or stand: 1000 mm
• maximum operating speed: 3 m/s
• compensator
• device that stops the machine in the event of wire breakage

Horizontal wire coiler

• year of manufacture: 2020
• material type: low-, medium- and high-carbon wire
• capstan diameter: 300 mm
• maximum wire diameter: 5 mm