DMG MORI ULTRASONIC 10 Machining center

DMG MORI ULTRASONIC 10 Machining center with Ph 2 linear magazine | 120 Sauer was built in 2016 by the German-Japanese company DMG MIRI. The Ultrasonic 10 is a 5-axis compact machining center with a gantry design. The rigid body made of polymer concrete in the monoBlock technology absorbs all vibrations well. The milling machine is equipped with a spindle operating at a speed of up to 40,000 revolutions and a Siemens 840D control with solutionline and easySONIC-Control. In order to ensure high production automation, the DMGMORI Ultrasonic 10 machining center has been integrated with the PH 2 | 120. The milling machine was little used. The spindle working time is 937 hours.
Ultrasonic 10 five-axis milling machines are used in the production of precise details, e.g. in the medical and dental industry in the production of various implants (e.g. teeth, spine implants, etc.), in tool shops in the production of molds, dies and tools, in the watchmaking industry and in the optical industry.

Technical parameters of the DMG MORI ULTRASONIC 10 SAUER machining center

Number of axes: 5
Spindle working time: 937h
Machine on time: 2773h
Control: Siemens Sinumeric 840D with solutionline and easySONIC-Control
Tool magazine: linear, chain
Machined parts warehouse: Ph 2 | 120

Feed length
– Travel in the X / Y / Z axis: 120/120/200 mm
– A axis: -10 ° to 120 °
– C axis: 360 °
Primary Drive
– Main spindle: USB 40
– Max rotation speeds ULTRASONIC: 40,000 rpm
– Max milling speed range: 40,000 rpm
– Positioning accuracy in X / Y / Z: P10 µm
– Repeatability in X / Y / Z: P8 µm
Feedrate
– Feed speed range: up to 10,000 mm / min
– Rapid traverse (X / Y / Z): 10 m / min
Working table
– NC table with clamping surface: ø 190 mm
– Maximum table load: 10 kg
– Max.speed of rotary axes (A / B / C): 100 / – / 150rpm
– Positioning accuracy (A / B / C axis): ± 5
Tool
– Tool holder spindle: HSK-32 type
– Tool magazine: 60 items – chain magazine
– Max tool length with full capacity and maximum speed: 130mm
– Max tool diameter with full filling and maximum speed: 49mm
– Chip-to-chip replacement time: 15s
Options
– Measurement of the workpiece: DMG PP-400 Infrared probe
– Tool measurement: RS NC-4
– Coolant conditioning equipment: KM 10
Machine setup and connection
– Surface area: less than 2 m2
– Dimensions length / width / height (with signal lamp): 1775/1530/2253 mm
– Required space length / width / height (with access to all service doors): 4100/3700/2300 mm
– Machine weight: 1800 kg (without Ph 2 magazine)
– Power consumption: 25 kVA
– Working voltage: 400V (N / PE) / 50A
– Compressed air required: 6bar
– Average air consumption: 20 m3 / hour.

Special features of the DMG MORI ULTRASONIC 10 SAUER

– Gantry structure with integrated NC swivel rotary table (4th and 5th axis / A-axis and C-axis with water-cooled motors)
– Water cooled spindle for high speed cutting with HSK-E 32 with 40,000 rpm.
– Rigid, vibration-damping, monoBLOCK polymer concrete body
– ULTRASONIC technology integration
– Automated parts handling
– User-friendly CNC control The Siemens 840D line of solutions

Linear magazine for workpieces Ph2 | 120 SAUER

Integration of the Ultrasonic 10 with the PH 2 linear magazine | 120 SAUER ensures production automation and uninterrupted multi-shift operation.

Technical parameters of the PH2 linear warehouse | 120
– maximum handling weight: 2 kg
– workpiece replacement time: less than 55s
– type of integrated pallets: ITS 100 max number 13, ITS 50 max number 50, Finished part reservoir (FPR) max number 150
– simple Dental configuration (ITS 100 / ITS 50 / FPR): 10 / – / 150

The most important advantages of integration with a linear warehouse
– Compact, integrated linear magazine
– Parallel loading and unloading of raw material and finished parts while the machine is being pressed
– Unattended production in multi-shift work
– Customer-specific pallet configuration possible
– Mixed processing of various details possible
– The order management system allows you to easily manage your orders

Optional equipment
Emuge Franken – PowRgrip mounting system
1. Manual clamping unit PGC with accessories
2. HSK-E32 PG10 x 80 collet holders – 17pcs. (internal cooling)
3. HSK-E32 PG06 x 80 collet holders – 3 pcs.

Speed
On a PGR machine, the collet is automatically pressed into
tool holder, tool change is done in 10 seconds.
Compatible with μ
Extremely high coaxiality guarantees reliable and
Repeatable tool life values ​​and high surface quality
The PGR system enables clamping of tungsten carbide shanks and
HSS from 0.2 mm in diameter
Security
More force and torque than others
precision holders
Reliable
Tool life greater than 20,000 tool cycles
Longer tool life
Vibrations that are natural during machining are
special special design of the handles